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Why Do Molds Cause Leakage Of Drum Closure?

Barrel top punching drawing die

Punching drawing die is a set of composite film. After punching and stretching, due to the improper shape and size of the top hole of the barrel, the locking quality of the injection port and the air outlet is affected.

(1) Tensile mouth crack:

The pull crack is that the top of the barrel is stretched in the punching hole, and there are cracks on the edge of the injection port and the ventilation port. The edge cracks will cause the tensile strength of the top two mouth of the barrel to be damaged to different degrees, thus affecting the sealing performance of the flange and the top of the barrel after locking. The pull crack of the protruding edge is caused by the following reasons:

a. drawing die punch shape is bad

b.  When designing the mold, the flanging coefficient is too small, which will also produce the phenomenon of pulling and cracking. Flanging coefficient should be selected between R= DO /D = 0.74 ~ 0.87 (DO is the diameter of prepunch, D is the diameter of flanging flange neutral layer).

c. The material used on the top of the barrel contains too much carbon (not steel similar to AY2). The mechanical properties of the steel become hard or the thickness of the material is uneven after the stamping process.

Barrel top punching drawing die

(2) The flanging height of protruding edge is unreasonable:

The correct size for flanging height of flanging is about H =6.8 ~ 7mmm. If it is less than 6mm, in order to ensure the mechanical strength and sealing performance after locking, only the upper die work into the distance to increase, and achieve the purpose of locking. In this way, there will be two problems, one is to crush the flange wire; Second, the lock is installed flanging die arc slot frame to become larger. When the flanging height is greater than 7.5mm, there is not enough iron roll at the flange end, resulting in insufficient strength of the two ends after locking. Leakage occurs when the pressure of the steel barrel contents rises to the specified limit value.

(3) The upper and lower molds are worn due to the long use time of tensile memes, which makes the gap between them become larger. When the tensile edge appears as shown in Figure 2 R>5mm, α<98° path, because the sealing gasket section diameter is φ3mm, flange roll riveting pressure, the sealing gasket pressure in R>5mm parts and flange root plane of the gap, not the gasket pressed and affect the sealing performance.

(4) after punching tensile, due to the top of the barrel two holes too large, resulting in flange and barrel top tensile hole gap is too large, locking positioning is not allowed, riveting pressure offset center seal is not strict.

Lock mount flanging die

(1) Lock flange die arc groove size to be reasonable.

The size of the arc groove of the lock flanging die shall not be separated from the height of the edge of the punch. Because the flange length and flange height, the height difference between the sealing liner thickness is fixed, flange height is determined, the lock flange die of the arc groove size is also determined. Therefore, reasonable design of the arc groove is the key to riveting, pressing and flanging. FIG. 3 and FIG. 4 show the dimensions of flanging die arc groove for the feeding port and air outlet lock.

Lock mount flanging die

(2) In the riveting pressure lock assembly, lock assembly flanging die and work into the distance.

When determining the height of the top of the barrel feeding mouth and air outlet is determined. If the work is not in place, that is, not pressed, it is easy to produce leakage. If the work exceeds a certain range, the sealing liner will be fractured under the impact pressure, which will also affect the sealing performance. Generally speaking: feeding flange assembly riveting pressure after the height of 13.2±0.3mm, flanging die work into the distance of 48±0.2mm.

(3) Locking flanging die positioning wear, so that the upper and lower die in the installation of different coaxial, lock caused riveting pressure flange around the inconsistency, leakage in weak strength.

(4) Because of flanging die arc groove wear, resulting in flange in the riveting pressure edge rolling rebound, resulting in lax lock, will also cause leakage.

Short comments: drum closure quality failure caused by mould will be found and solved in product quality inspection.

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